Distinctive custom outline
Use a non-standard shape that supports the brand, campaign or physical purpose of the card.
CUSTOM DIE-CUT PLASTIC CARDS
Custom-shaped plastic cards designed around the way they will be used.
PlasticCard.nz supplies custom die-cut plastic cards, tags and shaped formats for businesses and organisations throughout New Zealand.
Use a non-standard outline, hole or slot when the shape adds practical value or supports the way the card will be carried, attached or presented. Share the intended use and your shape idea, and we’ll help assess the format and prepare a quote.
Trusted by New Zealand businesses for 25 years
Plastic card specialists
Material and production advice for the actual job.
Finishes and data
Print, personalisation and functional zones planned together.
Technical credentials
RFID, NFC and magnetic stripe scoped to system specifications.
New Zealand support
Experienced advice and delivery New Zealand wide.
A SHAPE WITH PURPOSE
Make the physical outline part of the card design.
A custom die-cut outline can make a plastic card or tag more distinctive while supporting a practical use such as attachment, hanging or compact carry.
The shape still needs enough strength around edges, narrow sections, holes and slots. Planning the outline and artwork together helps keep the finished piece durable and readable.
Practical holes and slots
Add an assessed hole or slot where the card needs to attach to a suitable ring, strap or lanyard.
Artwork designed around the shape
Keep logos, text, codes and important details comfortably clear of the final cut line.
Shape checked before production
Confirm the shape, finished size and attachment details before the artwork is finalised.
WHERE DIE-CUT CARDS WORK WELL
Use a custom shape where the outline adds practical or visual value.
A die-cut format is most useful when the outline, hole or slot adds practical value or reinforces the visual idea without making the finished piece awkward to handle.
Promotional cards
Create a shaped campaign card where the outline supports the approved artwork and promotional idea.
Plastic key tags
Use a compact tag format with a suitable attachment hole for a key ring or other confirmed use.
Luggage tags
Develop a larger identification tag around the required visible information and attachment method.
Event passes
Add a suitable slot or hole where a shaped pass needs to work with a confirmed clip or lanyard.
Membership and supporter tags
Use a distinctive physical format for a programme where the tag shape has a practical role.
Brand and launch pieces
Turn a simple brand-related outline into a durable handout when the shape is practical to produce.
A die-cut card quote starts with the shape, finished size and any hole or slot.
Tell us what the shaped card or tag is for and share a sketch, dimensions or reference if you have one. We can then assess the outline, quantity, artwork, holes, slots and finish requirements.
Intended use
What the finished piece is for and how it will be carried, attached, presented or handled.
Approximate quantity
How many pieces you need for the first run and whether repeat orders are likely.
Proposed shape
A sketch, outline or visual reference showing the physical idea you want assessed.
Finished size
The preferred overall dimensions and any practical size limits for the intended use.
Holes and slots
The required attachment, proposed position and any confirmed hole or slot dimensions.
Artwork and print
Whether the artwork is ready, which sides need printing and what must remain clear of the cut line.
Material, finish and delivery
The preferred appearance, any additional features, delivery destination and required timing.
SHAPE AND ARTWORK SUPPORT
We assess the cut line, artwork clearance and attachment points before the shape is finalised.
Share the proposed shape, dimensions, artwork and intended attachment. We can review the usable print area, spacing around the cut line and the strength around holes, slots and narrow sections.
Once the shape is confirmed, the final artwork should follow the supplied cut path and bleed, with important text, logos and codes kept comfortably clear of the edge.
RELATED TAG AND DESIGN OPTIONS
Compare custom die-cut cards with key tags, luggage tags and artwork support.
Plastic Key TagsExplore compact printed key tags when a small attached format is the primary product.
Plastic Luggage TagsChoose luggage tags when visible travel identification and a practical attachment are the main requirements.
Plastic Card Artwork ServicesGet help preparing the cut path, bleed and artwork so important details stay clear of the finished edge.
Card FinishesCompare surface and appearance options that may be suitable for the accepted shaped format.
HELPFUL QUESTIONS AND ANSWERS
Questions about custom die-cut plastic cards?
Can plastic cards be made in any shape?
No. The outline must be practical for the selected material and production method. Sharp points, narrow sections, tight internal corners and fragile shapes may need to be simplified.
Can die-cut cards include holes or slots?
Holes and slots can be considered where the selected format leaves enough surrounding material and the position suits the intended attachment.
Does custom die cutting require special tooling?
The appropriate production method and any tooling requirement depend on the shape, finished size, quantity, material and other card features. These are confirmed for the quotation.
Does the artwork need a special cut template?
Yes. Final artwork should follow the supplied cut path and bleed. Important text, logos, codes and other details should remain comfortably clear of the finished edge.
Can shaped cards be printed on both sides?
Two-sided printing can be considered where the accepted shape provides enough usable area for the required artwork and information.
Can every finish or card feature be combined with a custom shape?
No. Material, finish, printing, holes, slots, personalisation and other features must be checked against the accepted outline and production method.
What do you need to quote custom die-cut cards?
Please share the intended use, approximate quantity, proposed shape, finished size, any holes or slots, artwork status, printed sides, material and finish preference, delivery destination and timing.
READY TO CREATE A CUSTOM SHAPE?
Turn a practical outline into a distinctive printed plastic card or tag.
Tell us what the shape needs to do, how many pieces you need and whether it includes a hole or slot. We’ll help assess the format and artwork before preparing a quote.